Heavy Duty Wire EDM Machine Customized

Heavy Duty Wire EDM Machine

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Overview

DK-D large taper seriesTable load 400 to 1000 kgCutting thickness up to 800 mmMachines of 1600 to 3500 kg

A heavy duty wire EDM machine is built for workpieces that are thick, heavy or both: large die plates, forging die inserts, thick punch blocks and structural parts that a standard-size machine cannot carry or cut through. In the range of Taizhou Xinchengyang Machinery Manufacturing Co., Ltd., the heavy duty role is filled mainly by the DK-D large taper series, with the DK45D, DK55D, DK63D and DK80D carrying 400, 600, 800 and 1000 kg on the worktable and cutting up to 450, 600, 600 and 800 mm thick. The product list also marks the PS50C and PS60C of the PS-C series as heavy-duty machines for large and oversized workpieces.

The problem this category solves is capacity with accuracy. A heavier workpiece asks more from the machine bed, the guide rails and the wire path, and a taper cut at a large angle adds a lateral force on the structure. The company's technical notes describe a machine bed designed to counter these forces during large-angle cutting, and the DK-D series lists high-precision linear rail support and a waterproof cover as standard.

Buyers are mold and die factories, heavy equipment makers, metallurgical and aerospace suppliers, and the distributors and project contractors who supply them. For these buyers the questions are practical ones: how much the machine weighs, what floor it needs, how it is shipped and how the table load compares with their heaviest part. The tables on this page give the published figures for each.

Our Products

Wire Cutting EDM Machine Series

Medium-speed, high-speed and large-taper wire-cutting EDM machines, each tested for positioning accuracy before delivery.

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Core Specification

The first table lists the capacity and size of each DK-D model, as published on the product page. The last column is calculated from the published weight and footprint, and it is an average, not a foundation design value.

ModelMax table loadMax cutting thicknessMachine weightMachine dimensionsAverage floor load per square meter of footprint
DK45D400 kg450 mm1600 kg1780 x 1500 x 1700 mmAbout 599 kg
DK55D600 kg600 mm2000 kg2210 x 2030 x 2335 mmAbout 446 kg
DK63D800 kg600 mm2500 kg2420 x 2240 x 2370 mmAbout 461 kg
DK80D1000 kg800 mm3500 kg2600 x 2590 x 2900 mmAbout 520 kg

The second table lists the configuration shared by all four DK-D models.

ItemDK-D series
Standard equipmentHigh-precision linear rail support, eco-friendly waterproof cover
Optional equipmentHigh-pressure water tank, linear scale
Maximum cutting taperDK55D to DK80D: plus or minus 30 degrees and plus or minus 45 degrees over 80 mm. DK45D: plus or minus 30 degrees over 40 mm
Axes and driveX, Y, U and V four-axis linkage; XY stepper drive standard, AC servo optional
WireDiameter 0.18 mm with wire guider, feed speed 1 to 11 m/s, storage about 350 m
Cutting efficiency10,000 to 16,000 square millimeters per hour
Surface roughnessRa 2.5 micrometers or finer
Electrical3N 380 V plus or minus 10 percent, 2.5 kVA, maximum processing current 6 A

Applications and Target Customers

Heavy duty machines are bought against a project or a part family. The first table shows the customer groups and what each one cuts, and the second shows the work settings in which a heavy machine is used.

Customer typeTypical partsModel direction from the product page
Large mold and die factoriesDie plates, punch blocks, large mold componentsDK63D for large mold machining; DK55D for large workpieces
Heavy equipment makersThick plates and structural componentsDK63D and DK80D for extra-large and heavy components
Metallurgical suppliersWear-resistant parts and mold blanksDK-D series with the table load matched to the blank
Aerospace suppliersStructural blanks and tooling blanksDK55D or DK63D, with the taper range required
Distributors and project contractorsOne heavy machine for a defined customer programSpecification agreed before the quotation
ImportersLarge machines to resell to factoriesModels quoted with weight and crate data
SettingWhat a heavy machine needs
Mold factoryA bay with a load-bearing floor and an overhead crane or forklift for large blanks
Foundry or heavy workshopSpace for loading and a dry area for the dielectric tank
Maintenance departmentRoom to reproduce large worn parts from a sample or drawing
Project sitePlanned unloading, rigging and a level foundation before delivery

OEM and ODM Customization

The product page states that customizable options are available for the DK80D and for larger machines. For the other DK-D models, the choices published on the page are listed below, and each is a decision to make at the time of order.

ItemWhat can be discussedStatus
Larger or special machineCustomizable options for the DK80D and aboveListed on product page
XY driveStepper drive as standard, AC servo drive as an optionListed on product page
Linear scaleOptional position feedbackListed on product page
Water tankHigh-pressure water tank as an optionListed on product page
Control cabinetZHZK-03 as standard, ZHZ-09G as an optionListed on product page
Nameplate, color and manual languageBranding for a distributor or brand ownerDiscuss with sales
Voltage and plug-in cable lengthPower requirements of the destination siteDiscuss with sales

For a heavy machine the drawing of the part, the maximum weight and the required taper angle are the three items that decide the specification, so please send them with the first inquiry.

Certification and Compliance

Heavy machines are often bought for a plant that has its own supplier approval process, so documents matter. The website states that all products are manufactured in accordance with national standards and that every machine tool undergoes positioning accuracy testing. The DK-D series is listed to the machine accuracy standard GB/T 7926-2015.

ItemWhat the website showsWhat a plant buyer can request
Certificate filesFive certificate images on the Honour page, and a reference to certification on the home pageThe files with name, scope and validity date
Accuracy standardGB/T 7926-2015 for the DK-D seriesThe inspection record for the machine ordered
Pre-shipment testStatic geometric and dynamic positioning accuracy testsA copy of the test results
Electrical data3N 380 V, 2.5 kVA, maximum processing current 6 AThe wiring diagram for the plant electrician
Market-specific approvalNot listed on the product pageState the requirement in the inquiry and get a written answer

No approval is claimed beyond the website content. Plant buyers should list the documents they need at the inquiry stage.

Quality Control Process

The pre-shipment tests stated on the website are static geometric accuracy and dynamic positioning accuracy, measured over the full stroke in both directions. On a heavy machine these tests carry more weight, because geometry and rigidity are what hold accuracy while a large taper is cut through a thick workpiece.

StageCheckSource
Before shipmentPositioning accuracy test on each machine toolStated by the factory
Before shipmentStatic geometric accuracyStated by the factory
Before shipmentDynamic positioning accuracy, full stroke, both directionsStated by the factory
Before deliveryPrepare the foundation and confirm crane capacity against the machine weightRecommended buyer step
On installationLevel the machine and record the readingsRecommended buyer check
First cutCut a test block at the required taper and measure the angle and the sizeRecommended buyer check
In serviceCheck the lubrication and the wire guides on a fixed intervalRecommended buyer practice

The product pages advise an operating environment with stable temperature, no strong magnetic interference, a load-bearing floor and adequate ventilation.

Production Capacity and Lead Time

Heavy machines take longer to build, ship and install than small ones, so planning starts at the inquiry. The factory in Jiulong Town, Hailing District, Taizhou produces the PS-C, DK-D, DK-BC and DK-77 series, and the company exports select models to Southeast Asia, West Asia, Europe and the Americas. Lead time for a DK-D machine depends on the model, the options and the customization, and it is given in the quotation.

Planning itemHow it is handled
Minimum order quantityStated in the quotation
Lead timeStated by model and option, and written into the contract
Custom buildDK80D and above are noted as customizable, with the schedule agreed after specification
Payment termsStated in the quotation; staged payments can be discussed for project orders
Installation planningFoundation, crane and electrical supply are confirmed before delivery
Information needed to quotePart drawing, maximum weight, material, taper angle, voltage and destination

Ask for the completion date, the date the pre-shipment accuracy tests are finished and the date the machine is handed to the forwarder, and keep all three in the contract so the plant can plan its foundation work against them.

Packaging and Logistics

At 1600 to 3500 kg per machine, a heavy duty wire EDM machine is shipped as a single crated unit, and the number that fits in a container depends on the crate size and weight. The table lists the machine data that the freight forwarder needs, and the crate size and gross weight are given in the quotation.

ModelMachine weightMachine dimensionsNote for freight
DK45D1600 kg1780 x 1500 x 1700 mmCrate is larger than the machine size
DK55D2000 kg2210 x 2030 x 2335 mmCrate is larger than the machine size
DK63D2500 kg2420 x 2240 x 2370 mmCrate is larger than the machine size
DK80D3500 kg2600 x 2590 x 2900 mmMachine height is 2900 mm; check container height and ask for the crate size
ItemDetail
Container choiceStandard 20 foot and 40 foot containers, or a high cube or open-top container if the crate height requires it, confirmed from the crate size
Shipping portConfirmed in the quotation
Trade termsQuotations are available on common export terms such as EXW, FOB and CIF
UnloadingArrange a crane or heavy forklift at the destination before the machine arrives

Procurement FAQ

  • Q: How much can the worktable carry?
  • A: The published maximum worktable load is 400 kg for the DK45D, 600 kg for the DK55D, 800 kg for the DK63D and 1000 kg for the DK80D. The load includes the workpiece and its fixtures.
  • Q: How thick a workpiece can it cut?
  • A: The maximum cutting thickness is 450 mm on the DK45D, 600 mm on the DK55D and DK63D, and 800 mm on the DK80D.
  • Q: What do we need to prepare before delivery?
  • A: A level foundation on a load-bearing floor, a crane or heavy forklift for unloading, a three-phase 380 V supply, and space for the dielectric tank. The weights and sizes on this page help the plant engineer plan these.
  • Q: Can a machine be built larger than the DK80D?
  • A: The product page notes that customizable options are available for the DK80D and above. Send the part drawing, the maximum weight and the taper angle, and the sales team will review the request.
  • Q: What are the MOQ, payment terms and warranty?
  • A: These are stated in the written quotation. Ask for the delivery date, the payment stages and the warranty scope at the inquiry stage and keep them in the contract.

Company Profile

Taizhou Xinchengyang Machinery Manufacturing Co., Ltd

Our company is a specialized manufacturer with years of experience in the research, development, and production of electrical discharge machining (EDM), special processing technologies, and equipment. We possess strong technical capabilities, advanced processing equipment, comprehensive testing methods, and rational product design. All products are strictly manufactured in accordance with national standards, with each machine tool undergoing positioning accuracy testing to ensure high-quality output.


Our main product lines include the PS-C and DK77-BC series of medium-speed wire-cutting EDM machines, the DK77-A and DK77-B series of high-speed wire-cutting EDM machines, and the DK77-D series of large-taper wire-cutting EDM machines.


Our products are sold nationwide, with select models exported to Southeast Asia, West Asia, Europe, and the Americas. Guided by the principle of “Quality First, Customer Supreme,” we operate with market orientation and a commitment to fulfilling user needs, dedicated to serving our customers with utmost sincerity.

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Corporate Culture

Taizhou Xinchengyang Machinery Manufacturing Co., Ltd.
  • Corporate Vision

    Through continuous technological innovation and exceptional service, we drive the intelligent and precision-oriented development of the manufacturing industry, creating greater value for society.

  • Corporate Mission

    Our mission is to empower our customers to enhance product competitiveness and optimize manufacturing processes by providing wire cutting machines that deliver high efficiency, precision, and stability, while creating a safe and growth-oriented work environment for our employees.

  • Corporate Purposes

    We focus on delivering premium wire cutting products and services, empowering our customers to enhance efficiency and reduce costs through technological innovation and process optimization. We uphold a people-oriented approach, fostering mutual growth between employees and the company, while actively fulfilling our social responsibilities to give back to society through sustainable development.