High Efficiency Wire Cutting Machine Customized

High Efficiency Wire Cutting Machine

-- Steady & Reliable Manufacturer --

Overview

10,000 to 16,000 mm2 per hourWire feed 1 to 11 m/sX, Y, U and V four-axis linkageDK-77, DK-BC and DK-D series

A high efficiency wire cutting machine removes more cut area per hour, so a buyer gets more finished parts from each shift. In the range of Taizhou Xinchengyang Machinery Manufacturing Co., Ltd., the product pages list a cutting efficiency of 10,000 to 16,000 square millimeters per hour, a wire feed speed of 1 to 11 m/s and a surface roughness of Ra 2.5 micrometers or finer.

The problem this category solves is throughput. A mold shop with a queue of plates, or a distributor who promises a delivery date to a plant, needs to know how long a part will take. This page converts the published efficiency into a cutting speed by thickness, so that the time for a given drawing can be estimated before a quotation is requested.

The company groups its machines by speed: the PS-C series for medium speed work, the DK-BC series for combined high and medium speed work, and the DK-77 series for high speed work. Buyers are mold and die factories, job shops, equipment makers and the importers who supply them. The tables below give the published data and the calculated figures side by side.

Our Products

Wire Cutting EDM Machine Series

Medium-speed, high-speed and large-taper wire-cutting EDM machines, each tested for positioning accuracy before delivery.

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Core Specification

The first table lists the efficiency related data published on the product pages. The second table is a calculation from the published efficiency range, and it is not a company claim.

ItemPublished valueMeaning for throughput
Cutting efficiency10,000 to 16,000 square millimeters per hourArea cut per hour, thickness times path length
Wire feed speed1 to 11 m/sFaster wire travel supports faster cutting
Wire diameter0.18 mm with wire guiderThin wire keeps the kerf narrow
AxesX, Y, U and V four-axis linkageTaper and profile in one setup
Surface roughnessRa 2.5 micrometers or finerFewer trim passes may be needed
Standard equipmentHigh-precision linear rail support, eco-friendly waterproof coverStable motion
Maximum cutting thickness450 mm DK45D and DK7735, 600 mm DK55D and DK63D, 800 mm DK80DSets the largest part
Workpiece thicknessCutting speed at 10,000 per hourCutting speed at 16,000 per hour
20 mm8.3 mm per minute13.3 mm per minute
50 mm3.3 mm per minute5.3 mm per minute
100 mm1.7 mm per minute2.7 mm per minute
200 mm0.8 mm per minute1.3 mm per minute
400 mm0.4 mm per minute0.7 mm per minute

The cutting speed in the second table is the area per hour divided by 60 and by the thickness. It is a planning figure. The material, the number of passes and the settings change the real result, so a trial cut on the customer's part is the final check.

Applications and Target Customers

Efficiency is bought against a production target. The first table shows the customer types and the job pattern that makes speed valuable, and the second table shows the model family to start from.

Customer typeJob patternWhy speed matters
Mold and die factoriesPlates and inserts in batchesShorter queue for the machine
Stamping die makersPunch and die sets with many profilesMore profiles per shift
Job shopsMixed small orders with fixed delivery datesReliable promise dates
Equipment makersStructural and gear-type partsParts ready for assembly
Importers and distributorsQuote machines to plants with output targetsClear time estimate for the end user
Machine familyPositioning from the product pages
PS-C seriesMedium-speed machines, with PS50C and PS60C for large and oversized workpieces
DK-BC seriesHigh and medium speed machines, DK45BC, DK50BC and DK60BC
DK-77 seriesHigh-speed machines, DK-7725 to DK-7745F by workpiece size
DK-D seriesLarge taper machines with published efficiency of 10,000 to 16,000 per hour

A buyer who needs both speed and a good finish should state the roughness target on the drawing, because a finer finish usually asks for extra passes and more time.

OEM and ODM Customization

The options below are those listed on the product pages or open to discussion. Options that change the drive or the position feedback are chosen at the time of order.

ItemWhat can be discussedStatus
XY driveStepper drive as standard, AC servo drive as an option on the DK-D seriesListed on product page
Linear scaleOptional position feedback on the DK-D seriesListed on product page
Water tankHigh-pressure water tank as an optionListed on product page
Control cabinetZHZK-03 as standard, ZHZ-09G as an optionListed on product page
Model choice by speed classMedium, high-medium or high speed seriesListed on product page
Nameplate, color and manual languageBranding for a distributor or brand ownerDiscuss with sales

Send the drawing, the material, the thickness range and the output target with the first inquiry. With these, the sales team can recommend a speed class and list the options in one quotation, and a distributor can add the brand items in the same request.

Certification and Compliance

The website states that products are manufactured in accordance with national standards and that every machine tool undergoes positioning accuracy testing. The accuracy of the DK-D and DK-77 series is listed as GB/T 7926-2015. No speed rating from a third party is published, so efficiency figures should be read as the company's product data.

ItemWhat the website showsWhat a buyer can request
Certificate filesFive certificate images on the Honour pageThe files with name, scope and validity date
Accuracy standardGB/T 7926-2015The inspection record of the machine ordered
Efficiency data10,000 to 16,000 square millimeters per hour on product pagesA trial cut report on a sample part
Market-specific approvalNot listed on the product pagesState the requirement in the inquiry and get a written answer

If a contract ties payment to a cutting speed, define the test part, the material and the thickness in the contract. This protects both sides, because the efficiency range depends on these three items.

Quality Control Process

Speed is only useful when accuracy holds. The website states that each machine tool is tested for static geometric accuracy and for dynamic positioning accuracy over the full stroke in both directions before shipment.

StageCheckSource
Before shipmentPositioning accuracy test on each machine toolStated by the factory
Before shipmentStatic geometric accuracyStated by the factory
Before shipmentDynamic positioning accuracy, full stroke, both directionsStated by the factory
AcceptanceCut an agreed test part and time it against the planning figureRecommended buyer check
AcceptanceMeasure the size and the surface roughness of the test partRecommended buyer check
In serviceReplace wire guides and filters on a fixed intervalRecommended buyer practice

Worn wire guides and clogged filters are common reasons for a machine to cut slower than before. A fixed replacement interval keeps the speed close to the acceptance result. Record the area cut per hour on the first test part and compare it with later jobs of the same material, so that a drop in speed is seen early and the cause can be found.

Production Capacity and Lead Time

The PS-C, DK-D, DK-BC and DK-77 series are produced at the factory in Jiulong Town, Hailing District, Taizhou. Select models are exported to Southeast Asia, West Asia, Europe and the Americas, according to the company's guide. Lead time depends on the model and the options chosen, and it is given in the quotation.

Planning itemHow it is handled
Minimum order quantityStated in the quotation
Lead timeStated by model and options
Payment termsStated in the quotation and written into the contract
Trial cutAgreed with sales before the order if the buyer needs a speed check
Information needed to quotePart drawing, material, thickness range, output target and destination

Ask for the completion date and the date the pre-shipment tests are finished, and keep both in the contract. For a buyer with an output target, also ask when a trial cut can be arranged and what part and material it will use. Buyers who resell the machine can also request the same trial cut report for their own customer, which helps close the sale.

Packaging and Logistics

Machines are shipped as crated units. The table gives the machine size and weight for the models that carry the published efficiency data, and the crate size and gross weight are given in the quotation.

ModelMachine weightMachine dimensions
DK77351100 kg1650 x 1250 x 1830 mm
DK45D1600 kg1780 x 1500 x 1700 mm
DK55D2000 kg2210 x 2030 x 2335 mm
DK63D2500 kg2420 x 2240 x 2370 mm
DK80D3500 kg2600 x 2590 x 2900 mm
ItemDetail
Shipping portConfirmed in the quotation
Trade termsQuotations are available on common export terms such as EXW, FOB and CIF
ContainerChosen from the crate size and height
UnloadingArrange a crane or forklift at the destination
DocumentsCommercial invoice, packing list and bill of lading

Machines of 1100 to 3500 kg need lifting equipment at both ends. Ask for the crate size and gross weight before booking the container. The DK80D is 2900 mm high, so a high cube or open-top container may be needed. Confirm the container type from the crate size, and agree who arranges unloading at the destination before the machine ships.

Procurement FAQ

  • Q: How fast does the machine cut?
  • A: The product pages list a cutting efficiency of 10,000 to 16,000 square millimeters per hour. At 50 mm thickness this is about 3.3 to 5.3 mm per minute by calculation.
  • Q: Which series is the fastest?
  • A: The company positions the DK-77 series as high speed and the DK-BC series as high and medium speed. The PS-C series is medium speed. Send your drawing and the sales team will advise a series.
  • Q: Does a finer finish take longer?
  • A: Usually yes, because extra passes are needed. The product pages list Ra 2.5 micrometers or finer, and the roughness target should be stated on the drawing.
  • Q: Can I see a trial cut before ordering?
  • A: Ask the sales team at the inquiry stage. Agree the part, the material and the thickness so that the result can be compared with the planning figure.
  • Q: What are the MOQ, payment terms and warranty?
  • A: These are stated in the written quotation. Ask for the delivery date, the payment terms and the warranty scope at the inquiry stage and keep them in the contract.

Company Profile

Taizhou Xinchengyang Machinery Manufacturing Co., Ltd

Our company is a specialized manufacturer with years of experience in the research, development, and production of electrical discharge machining (EDM), special processing technologies, and equipment. We possess strong technical capabilities, advanced processing equipment, comprehensive testing methods, and rational product design. All products are strictly manufactured in accordance with national standards, with each machine tool undergoing positioning accuracy testing to ensure high-quality output.


Our main product lines include the PS-C and DK77-BC series of medium-speed wire-cutting EDM machines, the DK77-A and DK77-B series of high-speed wire-cutting EDM machines, and the DK77-D series of large-taper wire-cutting EDM machines.


Our products are sold nationwide, with select models exported to Southeast Asia, West Asia, Europe, and the Americas. Guided by the principle of “Quality First, Customer Supreme,” we operate with market orientation and a commitment to fulfilling user needs, dedicated to serving our customers with utmost sincerity.

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Corporate Culture

Taizhou Xinchengyang Machinery Manufacturing Co., Ltd.
  • Corporate Vision

    Through continuous technological innovation and exceptional service, we drive the intelligent and precision-oriented development of the manufacturing industry, creating greater value for society.

  • Corporate Mission

    Our mission is to empower our customers to enhance product competitiveness and optimize manufacturing processes by providing wire cutting machines that deliver high efficiency, precision, and stability, while creating a safe and growth-oriented work environment for our employees.

  • Corporate Purposes

    We focus on delivering premium wire cutting products and services, empowering our customers to enhance efficiency and reduce costs through technological innovation and process optimization. We uphold a people-oriented approach, fostering mutual growth between employees and the company, while actively fulfilling our social responsibilities to give back to society through sustainable development.