Energy Saving Wire EDM Machine Customized

Energy Saving Wire EDM Machine

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Overview

Rated supply 2.5 kVAMaximum processing current 6 A10,000 to 16,000 mm2 per hourDK-D and DK-77 series

An energy saving wire EDM machine is a wire-cut EDM machine that finishes each profile with a low power draw and without wasted machine hours. In the range of Taizhou Xinchengyang Machinery Manufacturing Co., Ltd., the product pages list a rated supply of 2.5 kVA and a maximum processing current of 6 A for the DK-D large taper series, on a three-phase 380 V supply. The same pages list a cutting efficiency of 10,000 to 16,000 square millimeters per hour.

The problem this category addresses is running cost. For a shop that cuts every day, electricity, wire and operator time add up faster than the purchase price. The company does not publish an energy saving percentage or a kWh figure, so this page does not claim one. It lists the published electrical and efficiency data, and it shows how a buyer can estimate the energy used per part from them.

Buyers are mold and die factories, job shops that run several shifts, importers who quote a plant with a power budget, and distributors who must explain operating cost to the end user. A lower rated supply, a stable machine bed and a waterproof cover that keeps the dielectric fluid inside the machine all help keep running cost predictable.

Our Products

Wire Cutting EDM Machine Series

Medium-speed, high-speed and large-taper wire-cutting EDM machines, each tested for positioning accuracy before delivery.

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Core Specification

The first table lists the electrical and efficiency data published for the DK-D series. The second table is a calculation that a buyer can repeat, and it is not a company claim.

Item Published value Why it matters for running cost
Supply 3N 380 V plus or minus 10 percent Defines the plant connection
Rated power 2.5 kVA Upper limit of the electrical load of the machine
Maximum processing current 6 A Sets the size of the supply cable and the breaker
Cutting efficiency 10,000 to 16,000 square millimeters per hour More area per hour means fewer machine hours per part
Surface roughness Ra 2.5 micrometers or finer A good first-cut finish can reduce extra trim passes
Wire Diameter 0.18 mm, feed speed 1 to 11 m/s, storage about 350 m Wire is the main consumable
Standard equipment High-precision linear rail support, eco-friendly waterproof cover Stable motion and a cleaner machine
Example job Cut area Hours at 16,000 per hour Hours at 10,000 per hour Upper limit of energy at 2.5 kVA
Small die insert, 20 mm thick, 150 mm path 3,000 square mm 0.19 0.30 0.5 to 0.8 kVA hours
Punch plate, 50 mm thick, 400 mm path 20,000 square mm 1.25 2.00 3.1 to 5.0 kVA hours
Thick block, 200 mm thick, 500 mm path 100,000 square mm 6.25 10.00 15.6 to 25.0 kVA hours

The calculation uses the published rated supply as an upper limit. Real consumption depends on the material, the thickness, the number of passes and the settings, so a trial cut on the buyer's own part gives the true figure.

Applications and Target Customers

Energy cost matters most where machines run many hours. The first table links customer types to the way they run the machine, and the second shows which published data each customer should look at first.

Customer type How they run the machine Model direction
Mold and die factories Long cuts on thick plates, often over a weekend DK-D series with its published efficiency and cabinet data
Job shops Many short jobs and frequent changeovers DK7735 or a DK-D model by part size
Maintenance workshops Occasional cuts on worn parts Smaller DK-77 model
Importers and distributors Quote a plant with a limited power supply Model chosen with the supply data on this page
Brand owners Resell under their own name Standard model with a branded nameplate
Buyer question Where to find the answer on this page
Will the plant supply carry it? Supply, rated power and current in the first specification table
How long will my part take? Efficiency and the example job table
What are the consumables? Wire data and the spare parts advice in the FAQ

A plant that runs the machine unattended should also plan the dielectric fluid, the filters and the wire supply, since these decide how many hours the machine can run without a stop.

OEM and ODM Customization

The choices below are those listed on the product pages or open to discussion. None of them changes the published electrical data without a written confirmation in the quotation.

Item What can be discussed Status
XY drive Stepper drive as standard, AC servo drive as an option on the DK-D series Listed on product page
Linear scale Optional position feedback on the DK-D series Listed on product page
Water tank High-pressure water tank as an option Listed on product page
Control cabinet ZHZK-03 as standard, ZHZ-09G as an option Listed on product page
Supply voltage Local supply and plug-in cable length Discuss with sales
Nameplate, color and manual language Branding for a distributor or brand owner Discuss with sales

If the destination plant has a fixed power limit, state it in the first inquiry. The sales team can then check the rated supply and the cable size against it before the quotation is issued. Send also the colors, nameplate text and manual language if the machine will be resold under a brand, so that these can be listed in the same quotation.

Certification and Compliance

Energy related claims need documents, and this page keeps to what the website shows. The website states that products follow national standards and that every machine tool undergoes positioning accuracy testing. The DK-D and DK-77 series are listed to the accuracy standard GB/T 7926-2015.

Item What the website shows What a buyer can request
Certificate files Five certificate images on the Honour page The files with name, scope and validity date
Accuracy standard GB/T 7926-2015 The inspection record of the machine ordered
Electrical data 3N 380 V, 2.5 kVA, maximum processing current 6 A The wiring diagram and the cabinet data sheet
Energy efficiency label Not listed on the product pages Ask in writing whether one applies to the destination market
Market-specific approval Not listed on the product pages State the requirement in the inquiry and get a written answer

No energy rating or named approval is claimed here. If a tender requires one, ask for the document before the order, and do not rely on a general statement.

Quality Control Process

A machine that holds its accuracy does not waste power on rework. The website states that every machine tool is tested for static geometric accuracy and dynamic positioning accuracy over the full stroke in both directions before it ships.

Stage Check Source
Before shipment Positioning accuracy test on each machine tool Stated by the factory
Before shipment Static geometric accuracy Stated by the factory
Before shipment Dynamic positioning accuracy, full stroke, both directions Stated by the factory
On installation Check the supply voltage and the phase balance at the cabinet Recommended buyer check
First cut Time a test cut and compare the area per hour with the published range Recommended buyer check
In service Log the hours, the wire used and the filter changes each month Recommended buyer practice

Keeping a simple monthly log of machine hours, wire used and filter changes is the most direct way to see the real running cost, and it gives the buyer data for the next purchase.

Production Capacity and Lead Time

The factory in Jiulong Town, Hailing District, Taizhou produces the PS-C, DK-D, DK-BC and DK-77 series. Select models are exported to Southeast Asia, West Asia, Europe and the Americas, according to the company's guide. Lead time depends on the model and the options chosen, and it is given in the quotation.

Planning item How it is handled
Minimum order quantity Stated in the quotation
Lead time Stated by model and options
Payment terms Stated in the quotation and written into the contract
Electrical check Supply, cable size and breaker confirmed before delivery
Information needed to quote Part drawing, material, thickness, voltage and destination

Ask for the delivery date and the date the pre-shipment tests are finished, and keep both in the contract. A buyer who orders several machines for one plant can ask for a staged delivery. For a plant with a tight start date, confirm the foundation, the supply cable and the dielectric tank space before the machine leaves the factory, since these items often decide the real start of production more than the build time does. Keep the model name, options and dates identical in the quotation, the contract and the packing list.

Packaging and Logistics

Machines are shipped as crated units. The table gives the machine size and weight for the models used on this page, and the crate size and gross weight are given in the quotation.

Model Machine weight Machine dimensions
DK7735 1100 kg 1650 x 1250 x 1830 mm
DK45D 1600 kg 1780 x 1500 x 1700 mm
DK55D 2000 kg 2210 x 2030 x 2335 mm
DK63D 2500 kg 2420 x 2240 x 2370 mm
DK80D 3500 kg 2600 x 2590 x 2900 mm
Item Detail
Shipping port Confirmed in the quotation
Trade terms Quotations are available on common export terms such as EXW, FOB and CIF
Container Chosen from the crate size and height
Documents Commercial invoice, packing list and bill of lading
Unloading Arrange a crane or forklift at the destination, with the machine weight in the table as the guide

Machines of 1100 to 3500 kg need lifting equipment at both ends. Ask for the crate size and gross weight before booking the container, and check the height if the DK80D is ordered, since the machine itself is 2900 mm high.

Procurement FAQ

  • Q: What is the power requirement?
  • A: The product pages for the DK-D series list a three-phase 380 V supply, plus or minus 10 percent, with a rated 2.5 kVA and a maximum processing current of 6 A.
  • Q: Do you publish an energy saving percentage?
  • A: No. The company publishes the electrical data and the cutting efficiency. Energy per part depends on the material and thickness, so a trial cut gives the real figure.
  • Q: How fast does it cut?
  • A: The product pages list a cutting efficiency of 10,000 to 16,000 square millimeters per hour. Divide the cut area of your part by this range to estimate the time.
  • Q: Which consumables should I keep in stock?
  • A: The company's buying guide names wire, filters and wire guides as key consumables. Order the first stock together with the machine, so that the first weeks of production are not delayed by a missing wire or filter.
  • Q: What are the MOQ, payment terms and warranty?
  • A: These are stated in the written quotation. Ask for the delivery date, the payment terms and the warranty scope at the inquiry stage and keep them in the contract.

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Company Profile

Taizhou Xinchengyang Machinery Manufacturing Co., Ltd

Our company is a specialized manufacturer with years of experience in the research, development, and production of electrical discharge machining (EDM), special processing technologies, and equipment. We possess strong technical capabilities, advanced processing equipment, comprehensive testing methods, and rational product design. All products are strictly manufactured in accordance with national standards, with each machine tool undergoing positioning accuracy testing to ensure high-quality output.


Our main product lines include the PS-C and DK77-BC series of medium-speed wire-cutting EDM machines, the DK77-A and DK77-B series of high-speed wire-cutting EDM machines, and the DK77-D series of large-taper wire-cutting EDM machines.


Our products are sold nationwide, with select models exported to Southeast Asia, West Asia, Europe, and the Americas. Guided by the principle of “Quality First, Customer Supreme,” we operate with market orientation and a commitment to fulfilling user needs, dedicated to serving our customers with utmost sincerity.

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Taizhou Xinchengyang Machinery Manufacturing Co., Ltd.

  • Corporate Vision

    Through continuous technological innovation and exceptional service, we drive the intelligent and precision-oriented development of the manufacturing industry, creating greater value for society.

  • Corporate Mission

    Our mission is to empower our customers to enhance product competitiveness and optimize manufacturing processes by providing wire cutting machines that deliver high efficiency, precision, and stability, while creating a safe and growth-oriented work environment for our employees.

  • Corporate Purposes

    We focus on delivering premium wire cutting products and services, empowering our customers to enhance efficiency and reduce costs through technological innovation and process optimization. We uphold a people-oriented approach, fostering mutual growth between employees and the company, while actively fulfilling our social responsibilities to give back to society through sustainable development.

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